Britbike forum

Classic British SparesKlempf British PartsBaxter CycleThe Bonneville ShopLowbrow CustomsGirling Classic MotorcycleLucas Classic MotorcycleHepolite PistonsIndustrial tec supplyJob Cycle

Upgrade your membership to Premium Membership or Gold Membership or Benefactor or Vendor Membership


New Sponsor post
Sale and Freebies May 2nd to 9th
by BritCycleSupply - 05/05/23 4:15 pm
New FAQ post
Three issues to look into
by Magnetoman - 05/24/23 1:45 pm
News & Announcements
Premium members! 🌟
by Morgan aka admin - 05/25/23 10:30 am
Gold members! ⭐️ ⭐️ ⭐️
by Morgan aka admin - 05/16/23 2:10 pm
How to guides - Technical articles
Removing Triumph sludge tube
by reverb - 05/08/23 7:30 pm
Sixth edition is now out:
The Gold Star Buyer's Companion
ShoutChat
Comment Guidelines: Do post respectful and insightful comments. Don't flame, hate, spam.
Member Spotlight
Hugh Jörgen
Hugh Jörgen
Florida
Posts: 1,616
Joined: March 2019
Top Posters(30 Days)
Lannis 96
DavidP 83
Allan G 72
Top Likes Received (30 Days)
Lannis 45
Cyborg 23
raf940 22
Newest Members
Tim Chandler, Magn0208, tsmeds100, gettothefarm, BritGuy48
12,518 Registered Users
Forum Statistics
Forums35
Topics77,066
Posts792,582
Members12,517
Most Online230
Mar 11th, 2023
Photo posting tutorial

Previous Thread
Next Thread
Print Thread
#910128 05/24/23 5:21 am
Joined: Oct 2008
Posts: 8,474
Likes: 443
DavidP Offline OP
Britbike forum member
OP Offline
Britbike forum member
Joined: Oct 2008
Posts: 8,474
Likes: 443
I'm sure that this topic has been done to death, but here goes.
AP Apex iron rings, +30 bore. Calculating from the data sheet gives a minimum gap of .0.0086". WSM says 9 to 13 thou.
Every compression ring I checked is right at 10 thou. I'm thinking open the gap to 12 on the second rings.
What say you?


Keep your head up and your stick on the ice.

72 T120V cafe project "Mr. Jim"
72 T150V "Wotan"

British motorcycles on eBay
DavidP #910196 05/25/23 5:12 am
Joined: Oct 2008
Posts: 8,474
Likes: 443
DavidP Offline OP
Britbike forum member
OP Offline
Britbike forum member
Joined: Oct 2008
Posts: 8,474
Likes: 443
25 views and no replies, I guess I'm good with the plan.


Keep your head up and your stick on the ice.

72 T120V cafe project "Mr. Jim"
72 T150V "Wotan"

DavidP #910198 05/25/23 6:18 am
Joined: Aug 2001
Posts: 9,369
Likes: 267
Britbike forum member
Offline
Britbike forum member
Joined: Aug 2001
Posts: 9,369
Likes: 267
Not many of us have real Triple experience (I haven’t!). Even fewer will have experimented with ring gaps on their Triples.

Enlarged 2nd ring gaps, among other tricks recommended by John Healy and the late Pete Russell, may have contributed to the good ring sealing on my 650 Twin. Trouble is, Triples appear to have different ring requirements from Twins.

Triplesonline?

Last edited by triton thrasher; 05/25/23 6:19 am.

Amateur Loctite enthusiast.
DavidP #910202 05/25/23 8:05 am
Joined: Jan 2022
Posts: 17
Likes: 1
Britbike forum member
Offline
Britbike forum member
Joined: Jan 2022
Posts: 17
Likes: 1
Works on V8 s , supposed to stop ring flutter , so better seal , and you in spec .

DavidP #910277 05/26/23 9:58 am
Joined: Sep 2001
Posts: 1,531
Likes: 59
Britbike forum member
Offline
Britbike forum member
Joined: Sep 2001
Posts: 1,531
Likes: 59
The only thing you need to know about ring gaps is "larger is better than smaller", so err on the larger side of any calculated measurement and you will be fine.
Think about it, you calculate 0.0086", but 10 thou would work just as well...like how much compression would you loose through 0.0014" Plus you have a second ring which is theoretically clocked at 120 degrees from this one anyway. So the answer is nil.

DavidP #910298 05/26/23 6:29 pm
Joined: Jan 2021
Posts: 183
Likes: 39
Britbike forum member
Offline
Britbike forum member
Joined: Jan 2021
Posts: 183
Likes: 39
I agree with trrident150v. I worry more about too tight than too loose. I'd set them both at 12 thou.

DavidP #910310 05/27/23 12:57 am
Joined: Feb 2008
Posts: 6,463
Likes: 702
Britbike forum member
Offline
Britbike forum member
Joined: Feb 2008
Posts: 6,463
Likes: 702
My first job after graduating was at the AE Group Research and Development Center in Rugby, UK.
AE = Associated Engineering--the group included Hepolite pistons, Wellworthy pistons and rings, Glacier Metal Bearings, Coventry Radiator, AE Turbine Components etc etc.
About 200 people worked there and it was a fascinating place to work.
I worked on heat exchanger projects but shared an office with another development engineer who worked on pistons and piston rings.
One of his projects was to understand the significance of piston ring gaps.
And of course we talked.
His team ran a single cylinder air cooled research engine instrumented for power , blow by etc etc.
They ran it with different piston rings with different gaps. starting at the recommended gap for that size piston.
Smaller gaps were not investigated as this would result in the ring ends meeting.
The gaps were increased to 1/16" as per the program.
No discernible difference was found in terms either of power or blow by.
They were so surprised by this result that they increased the gap to 1/8".
Still no difference!
The hypothesis to explain it was that normally we think of the rings on the piston in a static situation--- as when we are assembling the engine.
However when working in anger the piston and rings are moving fast and reversing direction at anything around 100 times a SECOND (equivalent to 6000 rpm).so there is not much time for blowby to happen particularly when bearing in mind the tortuous passage through the ring gaps of three rings with staggered gaps.
Now I am not suggesting that you set the ring gaps to 1/8".
However as long as the gaps are above the minimum then a few extra thou is not going to make a difference in engine performance.
HTH

3 members like this: kommando, triton thrasher, GeoffLLLL
DavidP #910311 05/27/23 1:40 am
Joined: Jan 2021
Posts: 183
Likes: 39
Britbike forum member
Offline
Britbike forum member
Joined: Jan 2021
Posts: 183
Likes: 39
I've seen a rule of thumb as .004 for every inch of bore size for cast iron rings in these old air cooled engines. On a Trident with +30 over bore this works out to .0011. Like I said earlier I have always used .0012

DavidP #910315 05/27/23 4:34 am
Joined: Oct 2008
Posts: 8,474
Likes: 443
DavidP Offline OP
Britbike forum member
OP Offline
Britbike forum member
Joined: Oct 2008
Posts: 8,474
Likes: 443
That sounds about right. The paper which came with the pistons/rings says 0.005" per inch of bore for air-cooled racing engines and 0.003" per inch for all others.
These are AE pistons/rings, but the Covmo brand.
Still 2.67" x 0.004" gives a gap of 10.68 thou. I guess I'll file to 11 and 13. You also need heat transfer from the rings to cylinder.


Keep your head up and your stick on the ice.

72 T120V cafe project "Mr. Jim"
72 T150V "Wotan"

DavidP #910340 05/27/23 4:59 pm
Joined: Jan 2014
Posts: 4,279
Likes: 99
Britbike forum member
Offline
Britbike forum member
Joined: Jan 2014
Posts: 4,279
Likes: 99
...and what about the theory that the second ring would be with 30% more gap?

Tridentman #910368 05/28/23 1:31 am
Joined: Feb 2019
Posts: 1,586
Likes: 543
Britbike forum member
Offline
Britbike forum member
Joined: Feb 2019
Posts: 1,586
Likes: 543
Originally Posted by Tridentman
.......as long as the gaps are above the minimum then a few extra thou is not going to make a difference in engine performance.
HTH
This is a key point because tight end gaps can cause all sorts of serious problems. Over the years I have seen from tight end gaps:

Crowns torn off of pistons.

Pin ripped from the small end of the rod.

Deep cylinder scoring from the top of ring travel on down.

reverb #910393 05/28/23 1:48 pm
Joined: May 2019
Posts: 1,475
Likes: 616
Britbike forum member
Offline
Britbike forum member
Joined: May 2019
Posts: 1,475
Likes: 616
Originally Posted by reverb
...and what about the theory that the second ring would be with 30% more gap?


https://garage.grumpysperformance.com/index.php?threads/piston-ring-gaps.2837/

Stuart Kirk #910428 Yesterday at 04:16 AM
Joined: Oct 2008
Posts: 8,474
Likes: 443
DavidP Offline OP
Britbike forum member
OP Offline
Britbike forum member
Joined: Oct 2008
Posts: 8,474
Likes: 443
Originally Posted by Stuart Kirk
Deep cylinder scoring from the top of ring travel on down.
Could be what happened here? I always assumed that a circlip came loose, but it was in place when I removed the cylinders. I don't know what work PO had done, but the shop where the seller got the bike does Harleys.
0.030 boring got rid of it.
New rings are now gapped at 11-12 thou top and 13 thou second.

CylScratch.jpg

Keep your head up and your stick on the ice.

72 T120V cafe project "Mr. Jim"
72 T150V "Wotan"

DavidP #910442 Yesterday at 09:58 AM
Joined: Dec 2004
Posts: 11,866
Likes: 345
Britbike forum member
Offline
Britbike forum member
Joined: Dec 2004
Posts: 11,866
Likes: 345
Originally Posted by DavidP
Originally Posted by Stuart Kirk
Deep cylinder scoring from the top of ring travel on down.
Could be what happened here? I always assumed that a circlip came loose, but it was in place when I removed the cylinders. I don't know what work PO had done, but the shop where the seller got the bike does Harleys.
0.030 boring got rid of it.
New rings are now gapped at 11-12 thou top and 13 thou second.


Maybe a combination of tight ring and 4 corner seizing where the ring ends caught first.

DavidP #910450 Yesterday at 12:14 PM
Joined: Aug 2001
Posts: 9,369
Likes: 267
Britbike forum member
Offline
Britbike forum member
Joined: Aug 2001
Posts: 9,369
Likes: 267
Originally Posted by DavidP
Originally Posted by Stuart Kirk
Deep cylinder scoring from the top of ring travel on down.
Could be what happened here? I always assumed that a circlip came loose, but it was in place when I removed the cylinders. I don't know what work PO had done, but the shop where the seller got the bike does Harleys.
0.030 boring got rid of it.
New rings are now gapped at 11-12 thou top and 13 thou second.


Looks like damage from a circlip or a pin with no circlip, that the repair man has ignored.

Last edited by triton thrasher; Yesterday at 12:18 PM.

Amateur Loctite enthusiast.
1 member likes this: tridentt150v

Moderated by  Tridentman 

Link Copied to Clipboard
British Cycle SupplyMorries PlaceKlempf British PartsBSA Unit SinglesPodtronicVintage MagazineBritBike SponsorBritish Tools & FastenersBritBike Sponsor






© 1996-2023 britbike.com
Powered by UBB.threads™ PHP Forum Software 7.7.5