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Getting ready for the I. Rally #517591
12/05/13 9:30 pm
12/05/13 9:30 pm
Joined: Jan 2006
Posts: 3,321
Medford, Oregon
Gary E Offline OP
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Gary E  Offline OP
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Medford, Oregon
Getting the Firebird Scrambler for the '14 I. Rally in May. I'm always impressed how much new paint improves the looks, in this case powder coating.

BEFORE



AFTER



BEFORE



AFTER



OUT OF THE BLAST CABINET



AFTER



While getting the frame ready for the new paint, I cleaned out a pile of chunky oil crud. Had to use a screwdriver to break it up as it was in hard balls. Been in the frame for years.



When I thought I was done, I got more of the crud out.



1967 BSA Wasp
1967 BSA Hornet (West Coast Model)
1967 BSA Hornet (East Coast Model)
1968 BSA Firebird Scrambler
1968 BSA Spitfire Mark IV
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Re: Getting ready for the I. Rally [Re: Gary E] #517595
12/05/13 9:54 pm
12/05/13 9:54 pm
Joined: Jul 2001
Posts: 12,316
Central Virginia
Lannis Online content

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Central Virginia
Whew! Lot of work to do in the next 6 months!! Good luck!!

I know it'll look good when it's done ....

Lannis


We're approaching the tipping point ... where those who vote for a living will outnumber those who work for a living .....
Re: Getting ready for the I. Rally [Re: Lannis] #517599
12/05/13 10:00 pm
12/05/13 10:00 pm
Joined: Feb 2003
Posts: 2,884
Ohio
R
Rickman Offline
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Ohio
Hey Gary laughing ,
I like the new work bench in the second pic.... whistle

Is this one a '69?
Do you happen to have a muffler support bracket?
Any pics with a ruler or tape beside the sections of the part?
Brett

Last edited by Rickman; 12/06/13 12:54 am.
Re: Getting ready for the I. Rally [Re: Gary E] #517614
12/06/13 12:30 am
12/06/13 12:30 am
Joined: Jan 2006
Posts: 3,321
Medford, Oregon
Gary E Offline OP
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Gary E  Offline OP
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Medford, Oregon
Lannis,

I hope to have it all done except for the tank/sidecovers painting by the end of January.

Brett,

It's a '68 (the one year high pipes on each side), so no bracket to measure for you. Oh, and the Mini Cooper is about the size of my shop work bench.



1967 BSA Wasp
1967 BSA Hornet (West Coast Model)
1967 BSA Hornet (East Coast Model)
1968 BSA Firebird Scrambler
1968 BSA Spitfire Mark IV
Re: Getting ready for the I. Rally [Re: Gary E] #517617
12/06/13 12:56 am
12/06/13 12:56 am
Joined: Feb 2003
Posts: 2,884
Ohio
R
Rickman Offline
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Ohio
Those are pretty bikes too!

Got one of those pipes years ago, when I found my Hornet pipes...

Re: Getting ready for the I. Rally [Re: Gary E] #517647
12/06/13 11:18 am
12/06/13 11:18 am
Joined: Feb 2005
Posts: 6,253
NYC and York PA
wadeschields Online content
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wadeschields  Online Content
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NYC and York PA
Gonna be another nice bike Gary. Cant wait to see your rare bikes at the Rally ...


http://wadeschields.tumblr.com/

Jack of all trades . Master of fun! wink

Beer is not the Answer.... Its the Question..... The answer is YES

[Linked Image]
Re: Getting ready for the I. Rally [Re: wadeschields] #517662
12/06/13 12:57 pm
12/06/13 12:57 pm
Joined: Jan 2006
Posts: 3,321
Medford, Oregon
Gary E Offline OP
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Gary E  Offline OP
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Medford, Oregon
Originally Posted By: Rickman
...Got one of those pipes years ago, when I found my Hornet pipes...

Which side is the pipe? I need a good left side.

Originally Posted By: wadeschields
Gonna be another nice bike Gary. Cant wait to see your rare bikes at the Rally ...

I need a bigger trailer. Only have room for three, so not sure yet which one will be the third machine I will bring.


1967 BSA Wasp
1967 BSA Hornet (West Coast Model)
1967 BSA Hornet (East Coast Model)
1968 BSA Firebird Scrambler
1968 BSA Spitfire Mark IV
Re: Getting ready for the I. Rally [Re: Gary E] #517684
12/06/13 3:46 pm
12/06/13 3:46 pm
Joined: Feb 2003
Posts: 2,884
Ohio
R
Rickman Offline
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Ohio
Sorry Gary,
Somebody claimed that one years ago...

Re: Getting ready for the I. Rally [Re: Gary E] #517722
12/06/13 8:39 pm
12/06/13 8:39 pm
Joined: May 2013
Posts: 4,664
Rotherham - S. Yorkshire
Allan Gill Online happy
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Allan Gill  Online Happy
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Rotherham - S. Yorkshire
Why do you need 3 bikes for a week long event?


beerchug
Re: Getting ready for the I. Rally [Re: Allan Gill] #517724
12/06/13 8:43 pm
12/06/13 8:43 pm
Joined: Aug 2001
Posts: 2,402
SLO County, CA
D.Bachtel Online content
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D.Bachtel  Online Content
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SLO County, CA
I believe you may be confusing wants with needs...

Don in Nipomo


1956 Zundapp KS601EL
1960 Greeves Scottish/Hawkstone Velorex 560
1963 BSA Gold Star Spitfire
1964 Triumph T20SM
1965 BSA C15T
1966 BSA VE
1968 Bonham Tote Gote
1969 BSA VS
1970 BSA A65L (with a "Y")
1972 Husqvarna 450 WR
1986 Yamaha TT 225
1987 BMW K75C
Re: Getting ready for the I. Rally [Re: Allan Gill] #517727
12/06/13 9:19 pm
12/06/13 9:19 pm
Joined: Jul 2001
Posts: 12,316
Central Virginia
Lannis Online content

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Lannis  Online Content

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Central Virginia
Originally Posted By: Allan Gill
Why do you need 3 bikes for a week long event?


Why do any of us ever even "need" ONE BSA for anything? "Need" is a word with no meaning in our vocabulary. bigt

The extras are for other club members to ride that couldn't bring theirs, or maybe just to park at the rally and show them off? whistle

Lannis


We're approaching the tipping point ... where those who vote for a living will outnumber those who work for a living .....
Re: Getting ready for the I. Rally [Re: Gary E] #517729
12/06/13 9:55 pm
12/06/13 9:55 pm
Joined: Jan 2006
Posts: 3,321
Medford, Oregon
Gary E Offline OP
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Gary E  Offline OP
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Medford, Oregon
Lannis has it right. Other riders, more bikes. I have one, maybe two members that are in need of a steed.

Or, maybe I'll just bring one of the Hornets or the Wasp and ride it high on the pipes through the campground at daylight.

If the trailer can haul three, I might as well bring three.


1967 BSA Wasp
1967 BSA Hornet (West Coast Model)
1967 BSA Hornet (East Coast Model)
1968 BSA Firebird Scrambler
1968 BSA Spitfire Mark IV
Re: Getting ready for the I. Rally [Re: Gary E] #517732
12/06/13 11:39 pm
12/06/13 11:39 pm
Joined: Feb 2003
Posts: 2,884
Ohio
R
Rickman Offline
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Ohio
Substantiation for Gary here.

There may be some of you that may be able to attend the Int'l, who have never heard an original open pipe Hornet on song, snarlin' up the side of a hill, or maneuvering accross a race course.

If he manages to have access to an off-road course, field, or hill, to show off one of his marvelous restorations, if he will, you cannot understand how sweet these bikes sound!

Just winding out on a piece of pavement, just doesn't do these pipes any justice.
Nor wasting off-road rubber on pavement.

These machines are NOT open-piped untuned-length-and-size, how-loud-can-you-be-waste-your-money, piece-of-junk hardley ablesons.

Re: Getting ready for the I. Rally [Re: Gary E] #517733
12/06/13 11:49 pm
12/06/13 11:49 pm
Joined: Feb 2005
Posts: 6,253
NYC and York PA
wadeschields Online content
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NYC and York PA
I may never see another Wasp so I am voting for that one bigt


http://wadeschields.tumblr.com/

Jack of all trades . Master of fun! wink

Beer is not the Answer.... Its the Question..... The answer is YES

[Linked Image]
Re: Getting ready for the I. Rally [Re: Gary E] #517741
12/07/13 4:43 am
12/07/13 4:43 am
Joined: May 2013
Posts: 4,664
Rotherham - S. Yorkshire
Allan Gill Online happy
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Allan Gill  Online Happy
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Rotherham - S. Yorkshire
Originally Posted By: Gary E
Lannis has it right. Other riders,


Mighty fine of you sir! bigt

I didn't want to sound patronising, was just curious.

It's a shame I won't be there to see them.


beerchug
Re: Getting ready for the I. Rally [Re: Gary E] #517764
12/07/13 9:21 am
12/07/13 9:21 am
Joined: Feb 2012
Posts: 127
northern B.C.Canada
furymalc Offline
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northern B.C.Canada

Looking forward to seeing this one built ,

Are you going to go through each stage and show the position of spacers ect, to help us more amateur types?

Do you have a picture of the bike as bought?

Cheers
Malc

Re: Getting ready for the I. Rally [Re: furymalc] #517788
12/07/13 11:33 am
12/07/13 11:33 am
Joined: Jan 2006
Posts: 3,321
Medford, Oregon
Gary E Offline OP
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Gary E  Offline OP
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Medford, Oregon
Originally Posted By: furymalc
...Do you have a picture of the bike as bought?

I rescued this machine from Pennsylvania. It hadn't been run in 10 years. It actually didn't look too bad. Lots of rust, with some areas fairly deep. No muffler brackets, so the pipes were just hanging by the head.

Got it home, changed all the fluids, cleaned out the tank, rebuilt the carbs, cleaned the plugs and points, added a battery, added some fuel, and it started on the 3rd kick.

Been riding it ever since. Typical maintenance along the way like wiring repair, cable replacements, tires, etc. It got crashed in '07, so a complete front end rebuild was done. It's been a work in progress machine with little down time along the way so to keep it as a rider. A few images as rescued.









1967 BSA Wasp
1967 BSA Hornet (West Coast Model)
1967 BSA Hornet (East Coast Model)
1968 BSA Firebird Scrambler
1968 BSA Spitfire Mark IV
Re: Getting ready for the I. Rally [Re: Gary E] #517808
12/07/13 1:31 pm
12/07/13 1:31 pm
Joined: Aug 2006
Posts: 1,264
SE Ohio
No Name Man Online content

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SE Ohio
Love to see the riders as much as the superb restos...

Bill


69 A65T
71 B50T
85 K100RS
54/59 A10SR
69 B44VS
71 A65FS
Too much moderation is bad for you.

Re: Getting ready for the I. Rally [Re: Gary E] #517869
12/07/13 10:20 pm
12/07/13 10:20 pm
Joined: Aug 2001
Posts: 792
San Luis Obispo, CA
Richard Phillips Offline
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Richard Phillips  Offline
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San Luis Obispo, CA
I think you should save the dirt you found in the frame. It may have some historical value to go along with those bricks from the old factory.

Re: Getting ready for the I. Rally [Re: Gary E] #517947
12/08/13 5:59 pm
12/08/13 5:59 pm
Joined: Jun 2013
Posts: 20
Cairns Australia
Nathan Offline
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Nathan  Offline
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Cairns Australia
Looks like a nice mini in the background of one of those shots Gary. What model is it?

Re: Getting ready for the I. Rally [Re: Gary E] #517954
12/08/13 7:23 pm
12/08/13 7:23 pm
Joined: Jan 2006
Posts: 3,321
Medford, Oregon
Gary E Offline OP
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Gary E  Offline OP
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Medford, Oregon
It's a LHD Cooper. 21,000 orginal miles.


1967 BSA Wasp
1967 BSA Hornet (West Coast Model)
1967 BSA Hornet (East Coast Model)
1968 BSA Firebird Scrambler
1968 BSA Spitfire Mark IV
Re: Getting ready for the I. Rally [Re: Gary E] #518100
12/09/13 7:18 pm
12/09/13 7:18 pm
Joined: Jan 2006
Posts: 3,321
Medford, Oregon
Gary E Offline OP
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Gary E  Offline OP
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Medford, Oregon
Well, 4 days later, and the Firebird is coming along nicely. When its +2 degrees outside and 4 inches of snow on the ground, what else is there to do but hang out in a nice warm shop with the TV on a football game, a cold beer in hand and get the Firebird ready for the I. Rally.

The rear end is mostly installed. Other than filing out the excess powder coating in the usual holes, all has gone without a hitch. I'll probably install the front end next to get the machine on its rubber.

Come on over and have a beer.




1967 BSA Wasp
1967 BSA Hornet (West Coast Model)
1967 BSA Hornet (East Coast Model)
1968 BSA Firebird Scrambler
1968 BSA Spitfire Mark IV
Re: Getting ready for the I. Rally [Re: Gary E] #520036
12/24/13 7:30 pm
12/24/13 7:30 pm
Joined: Jan 2006
Posts: 3,321
Medford, Oregon
Gary E Offline OP
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Gary E  Offline OP
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Medford, Oregon
The Firebird is coming along nicely. I've been taking my time with it lately during the upcoming holiday season and in that I'm way ahead of schedule in getting it ready for the I. rally. NOS wire harness replaced the original that had repairs made to it over the years and, all of the smoke had leaked out. The new harness has all of the required Lucas smoke, but I added some more anyway. Check out the image below. New front sealed wheel bearings replaced the original grease'em style. Turned the front drum to get the hard spot/lump out. Did it with the rim and tire on it, so it saved a ton of time not having to dismount the tire, unlace the rim and reverse assembly. The bike is ready for the engine to be dropped in when I finish getting it all cleaned up and a few of its parts polished like the inner and timing covers. All of the wire ties are temporary. Proper John Bulls will be used.









1967 BSA Wasp
1967 BSA Hornet (West Coast Model)
1967 BSA Hornet (East Coast Model)
1968 BSA Firebird Scrambler
1968 BSA Spitfire Mark IV
Re: Getting ready for the I. Rally [Re: Gary E] #520071
12/25/13 2:43 am
12/25/13 2:43 am
Joined: Aug 2001
Posts: 122
SoCal
P
Phil R Offline
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Phil R  Offline
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SoCal
Is that proper NOS Lucas smoke from back in the day, Gary....or is it the new environmentally friendly stuff with all the ozone removed? grin

"Enquiring minds want to know......"


Phil
'67 A65 "Lightning Bolt"
'70 T'Bolt
'67 Hornet
'58 A10

Re: Getting ready for the I. Rally [Re: Gary E] #520073
12/25/13 2:46 am
12/25/13 2:46 am
Joined: Jan 2006
Posts: 3,321
Medford, Oregon
Gary E Offline OP
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Gary E  Offline OP
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Joined: Jan 2006
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Medford, Oregon
It's getting harder and harder to find NOS Lucas smoke. I'm fairly sure it's the real stuff. smile


1967 BSA Wasp
1967 BSA Hornet (West Coast Model)
1967 BSA Hornet (East Coast Model)
1968 BSA Firebird Scrambler
1968 BSA Spitfire Mark IV
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