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Finding a baffle small enough #771389 04/18/19 3:25 pm
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Fraz Offline OP
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I've got a BSA Thunderbolt hardtail with straight through pipes and I'm really struggling to find any baffles small enough here in the UK. The pipe is 30mm (1 3/16") wide does anyone have any ideas?
Thanks

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Re: Finding a baffle small enough [Re: Fraz] #771408 04/18/19 5:34 pm
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kommando Offline
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I had to stick the smallest one I could find on a lathe, could not get one to fit without modifying.

Re: Finding a baffle small enough [Re: Fraz] #771430 04/18/19 9:07 pm
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Fraz Offline OP
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Thanks kommando, smallest I can find is 35mm. How did you go about making it smaller?

Re: Finding a baffle small enough [Re: Fraz] #771465 04/19/19 6:31 am
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Allan Gill Offline
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Why are you running a 30mm pipe, the engine will end up getting choked up.


beerchug
Re: Finding a baffle small enough [Re: Fraz] #771470 04/19/19 9:58 am
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kommando Offline
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Quote
How did you go about making it smaller?


Turned it down on the lathe, it was a lot smaller than 35mm, nearer 31mm. Found it on eBay but that was 8 years ago.

Re: Finding a baffle small enough [Re: Allan Gill] #771601 04/20/19 9:38 am
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Fraz Offline OP
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The guy I'd purchased the bike from had some pipes custom made for it. Eventually when I have the funds I will get some more made but at the moment I will have to run these

Re: Finding a baffle small enough [Re: kommando] #771602 04/20/19 9:39 am
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Fraz Offline OP
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Originally Posted by kommando
Quote
How did you go about making it smaller?


Turned it down on the lathe, it was a lot smaller than 35mm, nearer 31mm. Found it on ebay but that was 8 years ago.


Thanks, I've yet to see some that small but will keep an eye out

Re: Finding a baffle small enough [Re: Fraz] #771969 04/25/19 7:35 pm
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Andy Higham Offline
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To silence, the exhaust gasses need to expand and dissipate the sound waves.
The 2 main types of silencer use either a perforated tube inside a box, usually surrounded by some form of wadding or a series of chambers connected by tubes.
Just putting a baffle in the end of a header pipe may reduce the noise slightly but will hurt performance very badly


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